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> Complete aircraft maintenance course: cd, 1211 pp
Complete aircraft maintenance course: cd, 1211 pp
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BASIC AIRCRAFT MAINTENANCE COURSE
consisting of all 12 subcourses – 1211 pages of self-study material with diagrams and illustrations – prepared by the
US Army Aviation Logistics School and the Army Institute for Professional Development.
This CD is created and produced by planet-e-tech from non-copyrighted, public domain, declassified or
non-classified US Government documents, and is designed to work under Windows operating system
(the .pdf files are also viewable under other platforms, but some automatic features are likely to be disabled).
All the manuals on this CD are in Adobe Acrobat (.pdf) format, and the latest version of Adobe Acrobat
Reader is also included on this CD for your convenience.
Email us if you have any questions
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1. BASIC HYDRAULICS AND HYDRAULIC PLUMBING: 76 pages
2. NONDESTRUCTIVE TESTING: 75 pages
3. BASIC HYDRAULIC SYSTEMS AND COMPONENTS: 67 pages
4. BASIC AERODYNAMICS: 49 pages
5. BASIC AIRFRAME REPAIR: 105 pages
6. AIRCRAFT GAS TURBINE ENGINES: 348 pages
7. SUPPLY MANAGEMENT FOR AVIATION MAINTENANCE: 132 pages
8. CONTROL CALIBRATION: 51 pages
9. PREVENTIVE MAINTENANCE CHECKS AND SERVICES: 57 pages
10. SUPERVISE MAINTENANCE OF T-62 SERIES ENGINES: 73 pages
11. SUPERVISE INSPECTIONS, CHECKS, AND ACCESSORY REPLACEMENT ON T700-SERIES ENGINES: 53 pages
12. AVIATION MAINTENANCE MANAGEMENT AND OPERATIONS: 125 pages
BASIC HYDRAULICS AND HYDRAULIC PLUMBING
We designed this subcourse to provide instruction on the science of hydraulics, an explanation of hydraulic
principles, and a study of the fluids used in aircraft hydraulic systems. You will
also be introduced to the fundamentals of hydraulic plumbing, techniques of fabricating tubes and hoses,
principles of installing these lines, and use of seals and gaskets to control leakage in plumbing systems.
q Appendix A: Proof Testing of Hose Assemblies
This subcourse is designed to familiarize you with nondestructive testing.
q Lesson 1: Fluorescent Penetrant Testing
q Lesson 2: Magnetic Particle Testing
BASIC HYDRAULIC SYSTEMS AND COMPONENTS
This subcourse is designed to provide instruction on the concept and operation of the basic
components of the hydraulic system. It also describes the various components of a typical hydraulic
q Lesson 1: Hydraulic Reservoirs, Filters, Pumps, Accumulators, and Motors
q Lesson 2: Basic Construction and Operation of Hydraulic Actuating Devices, Flow Control, and Directional Devices
q Lesson 3: Hydraulic Pressure-Limiting, Controlling, and Sensing Devices
In this course you will learn the effect of the atmosphere on flight, basic aerodynamics and
q Lesson 1. EFFECT OF THE ATMOSPHERE ON FLIGHT
o Composition of the Atmosphere
o Temperature Variation with Altitude
q Lesson 2. BASIC AERODYNAMICS
o Forces Acting on an Aircraft
q Lesson 3. HELICOPTER FUNDAMENTALS
o The Four Forces Acting on a Helicopter
This subcourse is designed to provide you with a general familiarization of the airframe of
today’s aircraft and repair procedures. You will study the design and construction of aircraft parts and
assemblies, metals used in the construction, and the metal qualities and stresses involved. You will also
study procedures involved in the repair of damages to the aircraft skin and structure and the type of
q Lesson 1: Airframe Parts, Metals, Processes and Hardware
o Part B: Metal Qualities and Stresses
o Part C: Metal-Working Processes
o Part A: Principles of Repair
o Part C: Stressed Skin Repairs
o Part D: Internal Structure Repair
We designed this subcourse to teach you theory and principles of the gas turbine engine and
some of the basic army aircraft gas turbine engines used in our aircraft today.
q Lesson 1 Theory and Principles of Gas Turbine Engines
q Lesson 2 Major Engine Sections
q Lesson 4 Testing, Inspection, Maintenance, and Storage Procedures
q Lesson 7 Solar T62 Auxiliary Power Unit
o Allison T63, Pratt & Whitney T73 and T74, and the General Electric T700
SUPPLY MANAGEMENT FOR AVIATION MAINTENANCE
This subcourse teaches the fundamentals of engineer defensive operations, the division engineer
company in defense, the engineer estimate and defensive planning, and armored/light engineer
q Lesson 1: Understanding Accountability and Responsibility
q Lesson 2: Basic Hand Receipt Policies and Procedures
q Lesson 3: Methods of Obtaining Relief from Property Responsibility
q Lesson 4: Maintaining the Prescribed Load List
q Lesson 5: Reparable Exchange Policies and Procedures
This subcourse provides instruction on the structure and management of the calibration
program and the forms and labels used to control the required calibration of test, measurement, and
q Lesson 1: Management of the Calibration Program
q Lesson 2: Preparation of the Calibration Forms
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
This subcourse is designed to provide instruction on establishing a preventive maintenance
program. It includes performing preventive maintenance checks and services (PMCS) on assigned
equipment and documenting the service on DD Form 314 (Preventive Maintenance Schedule and Record).
q Lesson 1: Establishing a PMCS Program
q Lesson 3: Maintaining Ground Support
SUPERVISE MAINTENANCE OF T-62 SERIES ENGINES
This subcourse is primarily intended for the 68B30 power plant supervisor. It discusses
many aspects he must consider in directing soldiers to do repair jobs. It is divided into three lessons that
support Tasks (***)-769-3056, Supervise the Replacement of the Combustion Liner (T-62); (***)-769-3057,
Supervise the Replacement of the Junction Box Assembly; and (***)-769-3058, Supervise the Replacement
of the Reduction Drive Gear Assembly. These tasks are in STP 1-68B3-SM-TG (Soldier’s Manual and
Trainer’s Guide: 68B, Aircraft Power Plant Repairer [Skill Level 3]). There is one prerequisite for this
subcourse which must be completed before you begin studying the material: AV 0570, Aviation Shop and
q Lesson One: Supervise the Replacement of the T-62 Combustion Liner
q Lesson Two: Supervise the Replacement of the Junction Box Assembly
q Lesson Three: Supervise the Replacement of the Reduction Drive Gear Assembly
SUPERVISE INSPECTIONS, CHECKS, AND ACCESSORY REPLACEMENT ON T700-SERIES ENGINES
This subcourse is designed to provide instructions on how to supervise inspections, checks,
and accessory replacement tasks on the power plant for the UH-60 Blackhawk.
q Lesson 1: Supervise and Monitor Borescope Inspections
q Lesson 2: Supervise Troubleshooting and Replace of the Electrical Control Unit (ECU) and Scroll Seal
AVIATION MAINTENANCE MANAGEMENT AND OPERATIONS
This subcourse reflects the basic fundamentals of maintenance management and operations
in Army aviation units. It covers policies, maintenance structure, preventive maintenance and inspections,
maintenance management indicators, repair parts supply operations, and materiel readiness reporting.
q Lesson 1: The Army Maintenance Structure
o Aviation Intermediate Maintenance
o Aircraft Combat Maintenance or Battle Damage Repair (ACM/BDR)
q Lesson 2: The Army Maintenance Management System-Aviation (TAMMS-A)
o Introduction to DA Pam 738-751
o Operational and Maintenance Records
o Aeronautical Equipment Forms and Records
q Lesson 3: Preventive Maintenance (PM)
o Preventive Maintenance System
o Preventive Maintenance Indicators
o Repair Parts Supply Operations
o Prescribed Load List (PLL) and Combat PLL Procedures
o Army Intensive Management Items (AIMI) Program
q Lesson 5: Materiel Readiness
o Army Logistics Readiness and Sustainability
o Aircraft Materiel Condition Status and Flying Time Reporting
APPROVED BY U.S. GOVERNMENT FOR PUBLIC DOMAIN RELEASE… DISTRIBUTION UNLIMITED…
